86216 Multilayer Ultrasonic Thickness Gauge

Accurate multi-layer thickness measurement for a wide range of materials

High-speed ADC acquisition with 1μm resolution
Intuitive color touchscreen interface
Preloaded sound velocities for over 20 materials
Waveform display for precise and reliable readings

User Manual

The 86216 is a handheld ultrasonic coating thickness gauge operating on the pulse-echo ultrasonic measurement principle. It is professionally designed to measure the thickness of surface coatings and the substrates themselves on materials including plastic, wood, glass and metal, and can also be used to detect coating thickness on concrete surfaces. The main unit is equipped with two probes of different frequencies, allowing you to select the suitable one according to the application requirements of various industries.

Test paint coating

Test paint coating

Test plastics

Test plastics

Test glass

Test glass

Test multi-layer materials

Test multi-layer materials

Test pipes

Test pipes

Test concrete coatings

Test concrete coatings

Parameter

Probe Model 15M‑X0 Probe 2.5M‑X0 Probe
Probe Frequency 15MHz 2.5MHz
Probe End Diameter Φ6mm Φ10mm
Measuring Range 13–5500μm(Sound velocity 2200 m/s) 50–8360μm(Sound velocity 2200 m/s)
Sound Velocity Setting Range 1000–9999m/s(Default: 2200 m/s)
Layer Thickness 50μm 500μm
Measurement Accuracy
(H=actual coating thickness)
±(3μm+3%H) ±(20μm+3%H)
Resolution 1μm
Optional Units μm(default), mil
Probe Dimensions Φ22mm×60mm Φ25mm×65.2mm
Host Dimensions 141.7*91.1*22.6 mm
Display 800*480 dot matrix IPS color screen
Lnstrument Weight 475g
System Language Simplified Chinese, English
Power Supply 3.7V 4000mAh rechargeable lithium battery
Charging Interface USB(Type‑C)
Supply Voltage DC 5V
Operating Temperature & Humidity 0~40℃, 0~85%RH (non‑condensing)
Storage Temperature & Humidity -10~50℃,0~85%RH (non‑condensing)

Features

Two ultrasonic probes with different frequencies are available as options

Optional probes are as follows: The 15M-X0 probe can measure the thickness of substrates including plastic parts, wood, metal and their surface coatings, while the 2.5M-X0 probe can detect the coating thickness on concrete surfaces.

15M-X0 probe for testing plastic coatings

15M-X0 probe for testing plastic coatings

2.5M-X0 probe for testing concrete

2.5M-X0 probe for testing concrete

Supports Multi-layer Measurement

Capable of measuring coating thickness on various substrates, supporting up to 3 coating layers or coating + substrate for complex inspections.

Micron-Level Accuracy for Industrial Applications

With a high-speed ADC, the device captures data rapidly and delivers a resolution of 1μm. It ensures highly precise measurements required in demanding industrial environments.

High-Definition IPS Color Display

The industrial-grade IPS screen provides sharp, vivid readings that remain easy to read even under challenging lighting conditions.

Ultra-Wide Measurement Range for Diverse Applications

With an ultra-wide measurement range, it covers a variety of measurement needs from ultra-thin coatings to thick coatings, adapting to complex application scenarios with multiple materials and processes.

Real-Time Waveform Display for Visual Analysis

Live waveforms with an adjustable cursor allow users to observe echo signals clearly, analyze layer structures, confirm boundaries, and ensure accurate readings.

Automatic Gain Adjustment

For materials with poor sound conductivity, adjustable gain amplifies ultrasonic signals so pulses are accurately detected, ensuring reliable data capture.

Three Sound Velocity Modes for Versatile Measurements

Choose from preset velocities, calculate based on known thickness, or manually enter values to adapt to different materials and testing scenarios.

Range and Thickness Filtering

Set upper/lower range limits and estimated thickness to filter interference echoes, enhancing the accuracy of multi-layer measurements.

Minimal Measuring Area of Φ6mm

A small 6mm measuring spot allows precise inspection of tiny or localized areas, ideal for intricate structures and small parts.

Supports Zero-Point Calibration

Zero the probe before measurement to maintain high accuracy and stable coating thickness readings.

Continuous Measurement Mode

Continuous scanning improves inspection efficiency and enhances measurement precision.

Powerful PC software

Supports connection to computer software, allows for one-click export of measurement data, easily enables long-term data storage and team sharing, and makes material thickness data management intelligent.

Built-in Temperature Compensation

Automatically compensates for temperature variations, ensuring stable and consistent long-term measurements without frequent recalibration.

Ample Data Storage

Store up to 999 measurement sets for convenient review and comparison.

Durable Aviation-Grade Aluminum Body

Machined from aerospace-grade aluminum alloy for excellent resistance to pressure and impact.

Rechargeable Lithium Battery

The 4000mAh lithium battery with a Type-C charging port offers fast charging and extended operation for intensive use.

Switchable units: μm/mil

Multiple display language options

Simple and intuitive menu navigation

Qualifications and Standards

The product conforms to the standard:

GB/T 37361-2019 Determination of the film thickness—Ultrasonic thickness gauge method

JJF1126-2004 Calibration Specification for Ultrasonic Thickness Gauge.

Packing

No. Description Quantity Unit
1 Ultrasonic Thickness Gauge 1 pcs
2 Ultrasonic Probe Number of probes already ordered
3 USB Cable 1 pcs
4 Fluid Coupling 1 pcs
5 User Manual 1 pcs